Mabhenefiti Uye Zvipingamupinyi Zvekuumbwa Kwejekiseni

Zvakanakira zvekugadzira majekiseni ekugadzira zvinhu (injection molding) pane kugadzira zvinhu zvakakandwa zvave zvichikurukurwa kubvira pakatanga kushandiswa nzira iyi muma1930. Pane zvakanakira, pamwe nemiganhu yenzira iyi, uye izvi, zvinonyanya kuenderana nezvinodiwa. Vagadziri vemidziyo yekutanga (OEM) nevamwe vatengi vanovimba nezvikamu zvakaumbwa kuti vagadzire zvinhu zvavo, vari kutsvaga zvinhu zvakaita semhando, kugara kwenguva refu uye mutengo wakaderera pakusarudza kuti ndezvipi zvikamu zvakaumbwa zvinoenderana nezvavanoda.

CHII CHINONZI KUUMBA NJEKISI?

Kugadzira jekiseni inzira yekugadzira zvikamu kana zvigadzirwa zvakapedzwa nekumanikidza purasitiki yakanyungudutswa kuita chiumbwa worega ichioma. Mashandisirwo ezvikamu izvi anosiyana zvakanyanya sekusiyana kwezvigadzirwa zvakagadzirwa kubva mukuita kwacho. Zvichienderana nekushandiswa kwazvo, zvikamu zvakaumbwa nejekiseni zvinogona kurema kubva pamaunzi mashoma kusvika kumazana kana zviuru zvemapaunzi. Nemamwe mashoko, kubva kuzvikamu zvemakombiyuta, mabhodhoro esoda nematoyi, kusvika kumotokari, tarakita nezvikamu zvemota.

CHII CHINONZI KUKANDA DIE

Kukanda simbi mudenga (die casting) inzira yekugadzira simbi dzakanyatsojeka, dzakanyatsojeka, dzakapfava kana kuti dzine magadzirirwo akajeka. Izvi zvinoitwa nekumanikidza simbi yakanyungudutswa pasi pekumanikidzwa kwakanyanya kuita simbi dzinoshandiswazve. Maitiro aya anowanzotsanangurwa sedaro pfupi pakati pezvinhu zvakabikwa nechigadzirwa chapera. Izwi rekuti "die casting" rinoshandiswawo kutsanangura chikamu chapera.

 

Kuumbwa kwejekiseni repurasitiki vs. Kuumbwa kwesimbi

Nzira yekuumba majekiseni pakutanga yaishandiswa pakugadzira masimbi, nzira yakafanana iyo simbi yakanyungudutswa inomanikidzwa kuita chiumbwa kuti igadzire zvikamu zvezvigadzirwa zvakagadzirwa. Zvisinei, pane kushandisa mapurasitiki epurasitiki kugadzira zvikamu, kugadzira masimbi anoshandisa simbi dzisiri dzesimbi dzakadai sezinc, aruminiyamu, magnesium, uye brass. Kunyangwe chero chikamu chingagadzirwa kubva kusimbi chero ipi zvayo, aruminiyamu yakashanduka kuva imwe yeinonyanya kufarirwa. Ine nzvimbo yakaderera yekunyunguduka, izvo zvinoita kuti ive nyore kunyunguduka kuzvikamu zvechiumbwa. Masimbi akasimba kupfuura masimbi anoshandiswa mukugadzira masimbi kuti agone kumira majekiseni ekumanikidzwa kwakanyanya, anogona kuva 30,000 psi kana kupfuura. Maitiro ekumanikidza anogadzira chimiro chakasimba, chemhando yepamusoro chine simba rekuneta. Nekuda kweizvi, kushandiswa kwekugadzira masimbi kunobva kumainjini nezvikamu zveinjini kusvika kumapoto nemapani.

 

Mabhenefiti Ekukanda Die

Kugadzira simbi yekufa kwakanakira kana zvinodiwa nekambani yako zviri zvezvikamu zvesimbi zvakasimba, zvinogara kwenguva refu, zvakagadzirwa zvakawanda zvakaita semajunction boxes, mapiston, macylinder heads, nema engine blocks, kana mapropellers, magiya, mabushings, mapombi, nemavalvu.
Simba
Inogara kwenguva refu
Zviri nyore kugadzira zvakawanda

 

Kuganhurirwa Kwekukanda Die

Asi, zvingangoitika kuti, kunyange hazvo kushandisa die casting kune zvakunobatsira, pane zvipingamupinyi zvakawanda munzira yekufunga nezvayo.
Saizi dzezvikamu dzakaganhurirwa (dzakakura dzinenge masendimita makumi maviri nemana uye 75 lbs.)
Mari yepamusoro yekushandisa maturusi ekutanga
Mitengo yesimbi inogona kuchinja zvakanyanya
Zvinhu zvakasara zvinowedzera mari yekugadzira

 

Mabhenefiti Ekuumba Jekiseni

Mabhenefiti ekugadzira majekiseni ekugadzira zvinhu awanda mukurumbira mumakore apfuura nekuda kwezvakanaka zvazvinopa kupfuura nzira dzechinyakare dzekugadzira mafe casting. Zvinoreva kuti, huwandu hwakawanda uye mhando dzakasiyana dzezvigadzirwa zvakachipa uye zvinokwanisika zvinogadzirwa nemapurasitiki nhasi hazvina muganho. Kunewo zvinodiwa zvishoma zvekupedzisa.
Huremu hwakareruka
Inodzivirira kukanganiswa
Inodzivirira ngura
Inodzivirira kupisa
Mutengo wakaderera
Zvinodiwa zvishoma zvekupedzisa

 

Zvakwana kutaura kuti, sarudzo yekuti ndeipi nzira yekuumba ichashandiswa pakupedzisira ichasarudzwa nekusangana kwemhando, zvinodiwa, uye purofiti. Pane zvakanakira uye zvisingakwanisike munzira imwe neimwe. Nzira ipi yekushandisa—RIM molding, traditional injection molding kana die casting yekugadzira zvikamu—ichasarudzwa zvichienderana nezvinodiwa neOEM yako.

Osborne Industries, Inc., inoshandisa nzira ye reaction injection molding (RIM) kupfuura nzira dzechinyakare dze injection molding nekuda kwemitengo yayo yakaderera, kugara kwenguva refu, uye kushanduka-shanduka kwekugadzira kunopihwa neOEMs. RIM-molding yakakodzera pakushandisa thermoset plastics kusiyana nethermoplastics dzinoshandiswa mu injection molding yechinyakare. Thermoset plastics dzine huremu hwakareruka, dzakasimba zvikuru uye hadzina ngura, uye dzakanakira zvikamu zvinoshandiswa mukupisa kwakanyanya, kupisa kwakanyanya, kana kushandiswa kwekupisa kwakanyanya. Mari yekugadzira RIM part ishomawo, kunyangwe paine midhudhudhu yepakati nepasi. Chimwe chezvakanakira zvikuru zve reaction injection molding ndechekuti inobvumira kugadzirwa kwezvikamu zvikuru, senge vehicle instrument panels, chlorine cell tower tower, kana truck and trailer fenders.